Aceclofenac spherical crystals were prepared by using a three solvent system comprising ethanol, dichloromethane (DCM), and water (good solvent, bridging liquid and bad solvent, respectively). Polyvinyl Pyrollidone (PVP-K-30) in different concentrations was used as hydrophilic polymer. The effect of speed of rotation, agitation time, temperature, mode of addition of bridging liquid, amount of bridging liquid as well as effect of different amounts of non-solvent ( water) on spherical crystals were studied. The crystals were subjected to various evaluations such as %yield, drug content, particle size and particle size distribution, % fines, crushing strength, friability, packability and compression behaviour of spherical crystals(agglomerate) The agglomerates showed improved micromeritic properties as well as dissolution behaviour in comparison to conventional drug crystals. The optimized agglomerates showed good sphericity as well as high drug release, and hence they were compressed into tablets by direct compression.